OUR SOLUTIONS
TGE promotes a strong relationship with its customers in many industry sectors. From the moment that a need is defined, often ahead of the requirements specifications, our engineers go on site in order to understand the expectations of the industrial site. TGE is recognized in the evaporation, crystallization and drying fields and offers you various solutions.
New and turnkey facilities
TGE designs, produces, installs and implements your new industrial evaporation and drying equipment, delivered turnkey-ready. From product specifications, each element of the equipment is calculated and tailored to meet your needs exactly.
Our teams take care of:
- The definition of the equipment (calculations, CAD), layout;
- The determination of implementation plan, in line with your limitations and specifics;
- The required risk analyses (EC machinery directive, ATEX directive…);
- The monitoring of equipment manufacturing;
- The coordination and supervision of the worksite;
- The automation with supervision;
- The commissioning;
- The after sales service.
From the pilot scale to the industrial facility, TGE adapts to your needs.
Renovation of existing facilities
TGE does the restoration or modification of existing evaporation and drying facilities to allow you to bring them back up to speed and adapt them to your new production or regulatory constraints.
The most common changes affecting the evaporators are the replacement of:
- beam heads
- distribution trays
- beam feet
- thermocompressors
- heaters / condensers
- separators
TGE also regularly does the transition into mechanical compression of multiple effects type facilities with thermocompression, as part of energy saving or qualitative product improvement projects.
Changes made usually by TGE on drying facilities mainly concern the replacement or setting up:
- of drying chambers (all or part: air distributors, cones, air extraction…)
- of heaters
- of atomization lines (atomizer/nozzles doubling, for example)
- of vibrated beds
- of static beds
- of pneumatic transport
- of air treatment batteries or desiccant wheels
- of fans
New operations cases
A new facility is designed to process one or more products.
But the changing needs of our customers lead them to have to make their facilities evolve to process new products while still keeping the possibility of treating the product of origin, or worse, giving a completely different role to a existing facility.
It is then necessary to work out details for the facility with the new conditions in order to check on the operation (pressure/temperature), energy consumption…
TGE offers you solutions.
Automation
Industrial sites seek to optimize their work tools: automation with supervision is installed more and more.
TGE offers you solutions.
Our automation solutions bring you many benefits:
- Repeatability of the processes (production, washing…)
- Traceability of operator actions
- Data archiving
- Safety of the operators
- Work comfort
- Energy gains
- Productivity gains
- Recovery of data from production to your management systems
Energy savings
Industrial sites have more and more constraints on energy issues (regulations, budgets…).
TGE offers you solutions:
On evaporation facilities:
- Establishment of additional or more efficient heaters
- Recovery on low calorie steam
- Recovery on condensates
- Implementation of additional effects
- Implementation of thermocompressors
- Transition into MVR : TGE regularly does transitions into mechanical recompression of multiple effects type facilities with thermocompression, as part of energy saving projects or qualitative improvement of the product.
On drying facilities:
• Optimization on recoveries of condensates for air preheating
• Upstream/downstream air recovery loop
• Replacing batteries for optimization of the ????t
Security of the facilities
Our clients are facing regulatory compliance, as part of the hygiene safety and working conditions committee matter, or following customer and/or intra group audits on their industrial sites.
TGE offers secure facilities, but can also help you achieve maximum security on your existing facilities.
Capacity increase
A new facility is designed to handle a volume of products.
But the changing needs of our customers lead them to have to make their facilities evolve to increase the capacity of the facility while still keeping the possibility of treating the product of origin, or worse, giving a completely different role to a existing facility.
It is then necessary to work out details for the facility with the new conditions in order to check on the operation (pressure/temperature), energy consumption…
TGE offers you solutions.